REAL TIME DATA FOR PRODUCTION
ANALYTICS IN MANUFACTURING
Simple and easy IoT solution to boost shop floor efficiency, reduce costs and help decision making.
An easy installation.
Great usability.
A CustomizABLE product.
A remote service.
Start collecting and analyzing your data in real time with our plug-and-play cloud based production software. All of this with our unique 2 days installation process.
are these challenges familiar to you?
- Tons of paperwork or human errors on spreadsheets (or both)
- What are my three main downtimes reasons?
- How is my production running right now?
- Which shift is more productive?
- Why is my scrap rate so high?
- Why is the engagement of the operators so low?
- How can I compare the production from the last two weeks?
NO MATTER YOUR END PRODUCT OR PRODUCTIVE PROCESS,
WE CAN GIVE YOU AUTOMATION AND REAL TIME RESULTS
Packaging Manufacturers
Plastic Tubes, Aluminium Tubes, Laminate Tubes, Flexible Packaging, Injection Blow Molding, Injection Stretch Blow Moulding, Extrusion Blow Molding & Rigid Plastics
Consumer Packaged Goods Factories
Cosmetics, Pharma, Beauty, Food and Beverage.
KEY BENEFITS
Simple and easy 2 days installation, executed by a team of packaging and tech experts.
Production Info and KPIs
- Scrap source analysis
- Pareto of main downtime reasons
- OEE in Real Time
- Out-of-the-box dashboards for the factory
- Analysis by Shifts and Teams
Integrations and Resources
- Cloud Native
- Integrates with your ERP System
- Works with both new and legacy machines
- Multiplant visibility
- Multidevice and multilanguage view
REAL
RESULTS
→ up to 80% of time reduction in manual data logging
→ 70% faster reaction to downtime
→ ROI in weeks, not years
→ Immediate identification of bottle necks
→ User-centric software, generating value for everyone
→ 98% of engagement on the platform
DOWNTIME REASONS
All downtime motives available to everyone. Operators love it!
OEE
Understand where is the biggest potential of improvement in your factory.
SCRAP
Automatically track your scrap rates.
PRODUCTION FLOW
Identify your bottle necks and act upon them.
Automatic Alerts
Get an SMS if your line is down for over a certain period.
Change over tracking
Know how long your setup is taking and improve it.
THE FIRST INTERNAtIONAL REPORT ABOUT DIGITAL MATURITY IN THE PACKAGING INDUSTRY
→ Packaging companies are still struggling to know their OEE
→ One out of three companies cannot identify their production line bottlenecks
→ Few companies know if they are on track on planned downtimes
→ Automatic data collection is not a trend yet
ROAD TO SUCCESS
start building an outstanding efficient future with our UNIQUE software
Business Alignment
Our mission is to help you to achieve your business KPIs.
Installation and System Setup
With your inputs, we bring your needs and parameters into PackIOT, all remotely
Deployment and Training
Our gateway gets connected to your existing PLC’s and in only 2 days PackIOT is running. No local servers needed!
Constant Improvement
Our Customer Service team will be always available to help you get insights from your data and drive improvements.
Do you want to improve the quality
of your factory data?
some of our customers
around the globe
WE ARE ALREADY IN 11 COUNTRIES AND 4 CONTINENTS. IT WOULD BE AWESOME TO HAVE YOUR FACTORY ONBOARD
Press
PackIOT on the news. Check what they are saying about us!
PackIOT Talks Digital Transformation
Deploying Analytics On The Shop Floor: How And Where To Start
HOW CAN WE HELP YOU?
Our mission is to support manufacturers to initiate or improve their digital transformation journey. Through IOT, Big Data, AI, and Machine Learning we have been helping our clients to access powerful reports and get actionable insights to run their businesses more efficiently.
If you would like to speak with an industry 4.0 specialist, pick the option that better fits your needs.
Main
integrations
We can easily plug our product with world class services providers.
Pack Expo 2021: top 10 packaging events to attend this year
If you are missing visiting a trade show, we think it is time for you to start preparing to attend one. Organizers are planning their
Key Steps To Start Deploying Analytics On The Shop Floor
By Mario Ishikawa, CTO at PackIOT Industry 4.0 is happening but the reality is that most companies are handling data on paper. To think about
Only 18% of packaging industries are able to track productivity in real time – research says
Much is being said about the future of the packaging industry and the impacts of digital transformation. But few analysts and experts have been able
Digital Maturity in the Packaging Industry has a long way to go, tells international report
To help people better understand how dig into Industry 4.0 and Digital Transformation the Packaging Industry is, PackIOT developed a new study called Digital Maturity
FAQ
Some questions you might have.
PackIOt can be integrated with MES and ERP systems. We can export data from predefined formats, which can be imported and connected to existing systems. For example, the information on POs can be imported to PackIOT’s system through CSV documents, or by integrating with the current one which already carries this information.
Depending on how many lines you have and in how many sensors per line you will need, you will need one or more of the following: TVs for the lines, CLPs and Raspberry Pi Kits to connect to our cloud, and tablets for the operators.
With our software, you will be able to have information about the OEE of your factory, the scrap rates of your lines/machines, how are the numbers of production every day, week and month, for how long did the machines stop.
Our software does not require any kind of special customization, which means that we can offer a low-cost solution which is plug and play, with no need of having someone at the factory for a long time to install and train people.
Our implementation process takes about two months, from the moment we start discussing the first details, until the moment we have everything set to start running PackIOT at your factory.
Yes, besides getting data from the PLC it is also possible to use existing sensors from machines. The signals are then sent to an additional PLC (programmed by PackIOT) and then processed. Normally two signals by machine are enough: one of input, reading parts being fed into the machine , and one of output, reading the amount of good parts being produced.