How you can adopt Post-Consumer Recycled to make your Packaging Industry greener

Sustainability is the number one question for packaging manufacturers around the world. Brands from all over the world have established environmental goals. They are demanding for a sustainable product  from the packaging industry and seeking to reduce their carbon footprint. The easiest approach for them to achieve this goal is requesting from the packaging industry an ecological friendly packaging like Post-Consumer Recycled packaging. The three main sustainable options for environmentally responsible packaging are recyclable, biodegradable and post-consumer recycled. Recyclable can be reprocessed into new products after they have been used, biodegradable packaging has an ability to break down naturally into non-toxic component substances and the post-consumer recycled (PCR) is a collected, cleaned, reprocessed and remade material that consumers have already used and discarded. A local recycling facility collects these used materials, such as aluminium, paper, plastic and cardboard, separates them by type and sells them to companies that seek to reprocess it into a new product. The biggest impact of using PCR materials on packaging is reducing your factory's carbon footprint. For example, on the last ADF Digital Days, Dr. Martin Hartmann, Head of Corporate Quality Management of Nussbaum, explained that it takes 6.7g of CO2 to…

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How to convince your boss to bet on digital transformation

We are already familiar with the story of having to convince someone about digital transformation: you found a fast, cheap and efficient solution for your factory, you left the last project meeting excited, but you still don't know how to persuade your boss. The ROI is positive, he can take a lot of benefits from it, so can you, and the company will win. But you can't make him/her jump in. It can be frustrating to go through a situation like the one above. But the idea of this article is to help you implement something new by convincing your boss of how important it is for everyone. And that's the first tip: everyone needs to realize that they are winning. First of all: it's all about negotiation Like it or not, you are a negotiator. Negotiation is a fact of life. These two sentences open one of the most important and best-selling books on the art of negotiating, "Getting to Yes" (Penguin Books), by authors William L. Ury, Roger Fisher. If we are all the time making agreements and resolving conflicts of interest in our lives, it is also true that, in a negotiation, the road…

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Lean Manufacturing Implementation: from zero to hero

For any type of business that wants to be successful, they will need to understand and fully implement the lean manufacturing principles. This is a business concept that has been around for decades but it is only now that the actual effects of the lean manufacturing method are being felt. If you go back to the 1970s, many large corporations tried to use lean manufacturing methods as a way to cut costs and improve productivity. But now, almost every major company that you look to for a new job or even an employee is doing this. What is Lean Manufacturing? Lean manufacturing, or Lean production, is a management philosophy from the Toyota Production System that focuses on reducing the seven types of waste (overproduction, lead time, transportation, overprocessing, inventory, motion, and defects). By eliminating this waste, quality improves and production time and costs decrease. Lean tools include continuous review processes (kaizen), pull production (in the kanban sense), and fail-safe elements/processes (Poka-Yoke). Lean Manufacturing was developed by Toyota executive Taiichi Ohno during Japan's post-World War II reconstruction period. The term was coined in 1988 by John Krafcik, but more clearly defined and popularized by James P. Womack and…

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How finance professionals play a key role on digital transformation in manufacturing

A worldwide survey by KPMG carried out in partnership with Forbes, entitled"Digital Transformation", pointed out that 79% of 261 CFOs had already started the digital transformation procedure in the companies they lead. The poll also showed that this movement has opened the way for the introduction of more advanced emerging technology such as large data, computer vision, and machine learning. These capacities can provide information and help companies respond more efficiently to business fluctuations. The intelligent automation provides professionals with the essential information-gathering tools for decision making and enables them to concentrate more on approach. "What we've seen, lately, is that this procedure has also been intensified in the finance function in the other organizations due to the urgent need for automation which has arisen in the face of the challenges imposed by the social distancing determined as a health measure to fight Covid-19", points KPMG. In our daily dealings with factories in a variety of areas of the planet, we've seen many fund managers who are more open to electronic transformation. The covid-19 pandemic has accelerated this process, sometimes in a tumultuous manner. But we believe it is a road with no turning back. Contracts are…

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Digital Maturity in the Packaging Industry Benchmark Report

PackIOT decided to create a Benchmark Report to understand how digital mature are the packaging manufacturers around the globe. The goal of this benchmark report is to help the packaging industries to have a better understanding of itself during the journey through Digital Transformation.If the Digital Transformation could be defined as the attempt of companies and businesses to use technology and tools to innovate certain processes and products within the enterprise environment, the Digital Maturity would be the stage that the company is during this transformation.A digital mature organization is more prepared to respond and take advantage of technological innovations.  And that is why you should get a full understanding of what is your stage of Digital Maturity and where you are among the whole packaging industries.To build a complete report, we are approaching themes like:the importance of a transparent, easy and accessible information flow inside the factory;how involving people with different specializations in specific projects can bring success to your company;real-time data collection to see the trends, get insights and identify what is harming the manufacturing proccess;using the fast information flow to act upon unexpected problems in a short period of time;and to have a complete overview of your shop…

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When Is The Best Time To Integrate an ERP With Your Production Analytics Software?

By Fernando Pacheco, COO at PackIOT We have constantly been talking about how digital transformation in the industry should start with baby steps or pilot projects (or MVP, if you are already familiar with this concept). Manufacturing plants around the world have been looking for production optimization and Industry 4.0 solutions, and there is always one question on top of the decision tables: when is the best time to integrate an ERP with your production analytics software? We will explore this topic throughout this article but one thing is already clear: ideally, you should not integrate any new software with ERP from the start. Example: Are you implementing a MES or an IoT system? The first step is to make sure the roll-out will be a success. After, you can focus on the other integrations. 1_Each thing is a unique thing: ERP Enterprise Resource Planning is an information system that links all the data and processes of an organization into a single system. The interconnection can be seen from the functional perspective (finance, accounting, human resources, manufacturing, marketing, sales, purchasing, etc.) and from the systemic perspective (transaction processing system, management information systems, decision support systems, etc.). ERP is…

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CPG Jobs: The 7 Best Places To Find Your Next Position (and a bonus tip)

By Fernando Pacheco, COO at PackIOT Consumer Packaged Goods (CPG) are items used daily by average consumers that require routine replacement or replenishment, such as food, beverages, tobacco, makeup and household products. Well, CPGs encompass almost everything! As you may know, the industry is crowded with manufacturers and a fierce competition. Major producers include Procter and Gamble, Unilever, and L'Oreal S.A., with revenue ratios of 3.60%, 3.32%, and 1.79%, respectively (2019), according to WBOC. In general, the global Consumer Packaged Goods (CPG) market size is expected to reach USD 2312870 million by 2026, from USD 1938120 million in 2020, at a CAGR of 3.0% during 2021-2026. The market itself is always a good field of research for several big consulting companies worldwide. And, of course, CPG is a fantastic sector to find the"next big thing" for your career. Our marketing team has built a list in order to make this search easier for you: #1_CPG Jobs.com Job walls are always a good path to find sweet opportunities. And a "niched job wall" is just like a holy grail. CPG Jobs aggregate open positions from brands like Hershey,  Kellog's, Ocean Spray, Conagra, etc. It really worths a deep look.…

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Real-Time in Packaging: The 4 Main Advantages For Tube Manufacturers

By Mariana Costa, Marketing Specialist at PackIOT If the idea of having pilots, air traffic controllers or managers relying on data collected hours ago is utterly scary to us. So, what makes us think that it is actually a viable solution to apply the same strategy to a tube manufacturing company? I know what you’re thinking… “such a dramatic example!”. Well, it is…. But it might be what is exactly needed to understand the importance of real-time data monitoring vs data collected on paper and excel spreadsheets. Tube manufacturing plants that don’t adopt real-time data are always one step behind of fixing their problems or even of finding out they have one. https://www.youtube.com/watch?v=PQ3FZwdONic   This is what your tube manufacturing business can get with real-time data: 1_Better people management By monitoring the systems it is possible to obtain immediate information regarding the distribution of employees in the different sectors of the company. At the same time, updated information on their availability is also given. No doubt about it… this makes everything a lot easier when thinking about how to manage a team and how to optimize the work of employees towards higher collective income. 2_Identify business opportunities…

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Covid-19 Pandemic Drives Manufacturers to adopt a Digital Transformation Strategy

By Mariana Costa, Marketing Specialist at PackIOT A study done by SYSPRO, a global provider of ERP software, is telling us that the covid-19 pandemic is accelerating the need for digital transformation among manufacturers. The study is called “The Inflection Point for the Factory of the Future” and you can find the report here. The survey was completed by 144 respondents at different managerial levels across different regions: USA, Canada, Europe, the Middle East, Africa and Asia-Pacific region. It gives us an overview into how manufacturers and distributors handled the shift caused by the pandemic. These actors have seen, overtime, an increased need for collaboration, supply chain disruptions and emerging trends to keep up with. Sounds interesting! Some key finding that are particularly interesting to look at: 47% OF BUSINESSES WERE UNABLE TO FUNCTION DUE TO OPERATIONAL STAFF RELIANCE ON-PREMISE. This comes to show us how unprepared the industry professionals were for a scenario where most of the workforce would have to work remote. Well, a pandemic came, unannounced and not a lot could be done to prevent it. The global lockdowns saw the rise of remote workforce and 47% of the businesses were not ready... the…

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Niched x Generic Solution: Which One Fits Best Your Factory’s Digital Transformation Journey?

By Fernando Pacheco, COO at PackIOT Find the right solution that really fits your digital transformation maturity/moment is not an easy task. But being honest, it neither does have to be a nightmare. First of all, we’ve been saying this for so long: industry 4.0. innovation and digital transformation are not only about technology but also highly committed and related to the culture of a company. After overcoming this stage of the cultural challenge, you will be able to pick the right suppliers to help you solve your factory's pain points. But should you choose a niched solution or a generically one?  (no matter the service you are looking for). This is a simple question to answer. Always choose the company/technology that has experience in your sector. Most of the time, niched solutions are adapted to address your needs because they were created to solve those specific problems exactly, already familiar to you and your factory. #1 How to find out if a company is able to help your packaging factory? Check out their cases: does the company have experience in your sector? Do you know their clients? How are they positioning themselves in the market? Ask…

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