How Knowing The OEE Can Help Your Factory Become More Efficient?

By Eduardo Weingärtner, Chief Data Officer at PackIOT In today’s highly competitive and fast-moving markets, it is essential for manufacturing companies to promote a culture of continuous improvement in the entire organization in order to become more productive and efficient. To stay ahead you need to always keep an eye on the next level of performance. It is thus important to focus, not only but also, on how to eliminate “waste”, i.e. activities that do not add value to the customers. But before the “how” can be answered, one needs to know where the problems are. Thus - as in Six Sigma -  you first need to measure and analyze your processes before being able to improve them. When it comes to the shop-floor, the Overall Equipment Effectiveness (OEE) is a great metric to be followed. OEE can help you identify the main sources of waste in the production lines/equipment and consequently highlight areas of possible improvement. At the same time, it is also a powerful way of benchmarking progress.   As mentioned in one of PackIOT’s previous blog posts, in a perfect production OEE would equal 100%. Thus, if a production line or equipment has an OEE…

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Pack Expo 2021: top 10 packaging events to attend this year

If you are missing visiting a trade show, we think it is time for you to start preparing to attend one. Organizers are planning their events with all safety requirements. People seem very happy to be back on the road, doing business in person. Everyone we are starting to meet share the same feeling: it is great that we've learned to hold some meetings online, making things more productive, but nothing replaces a firm hand shake and looking in the eyes. To make your life easier, we have prepared a guide best 10 Pack Expo, Packaging Expo, Trade Shows, Fairs, Exposition, Exhibition, Events to attend in 2021. Download the Ultimate List with more than 150 Packaging Events Worldwide: 2021 & 2022 October Plastics Extrusion World Expo Pharmapack Europe Expo / Healthcare Packaging Expo October 13-14, 2021 Paris, France Launched in 1997, Pharmapack is the European event for Pharmaceutical Packaging, Drug Delivery, Medical Devices and Machinery. Pharmapack started as a biannual conference and exhibition, taking place every other year in Paris, until industry developments demanded a more frequent event to help the industry stay up to date on the latest trends, developments and regulations. In the past 20+…

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Only 18% of packaging industries are able to track productivity in real time – research says

Much is being said about the future of the packaging industry and the impacts of digital transformation. But few analysts and experts have been able to substantiate the trends or comment on them. This was PackIOT's intention in conducting the first international survey of digital maturity in the packaging industry, developed with the support of the Instituto das Emabalagens (BR), People From Packaging (USA), and Packaging 360 (India). The report reveals that more than half of the packaging producing industries are unable to pinpoint, in real-time, where bottlenecks are on the production line. The market analysis was attended by more than 150 packaging industry professionals from over 25 countries and concludes that 12% of companies say that identifying bottlenecks and analyzing correct data is a real struggle for them. And the data mentioned in the headline of this article was one of the most striking. 82% of packaging industries cannot track productivity in real-time. The study also shows that two out of three companies have no means of monitoring and tracking their plants' productivity and OEE goals in real-time. Half of the industries only have access to this information at certain times. The OEE (Overall Equipment Effectiveness) is…

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Digital Maturity in the Packaging Industry has a long way to go, tells international report

To help people better understand how dig into Industry 4.0 and Digital Transformation the Packaging Industry is, PackIOT developed a new study called Digital Maturity in the Packaging Industry. We invited people, from 28 different countries, to describe their packaging factories, data collection and data analysis processes, the metrics and KPIs they follow and softwares they use. Download it now for free! In particular, we were interested in understanding what is the level of digital maturity that the packaging industry is experiencing. We also asked what kind of softwares and tools they have in the factories: ERP, MES, Production Analytics, PLCs. And what kind of production insights they are able to access with those tools. We discovered that the survey findings' identifies a lot of room for improvement in the Packaging Industry. Companies struggle to identify their bottlenecks and to keep track of their OEE. Automatic data collection is not a trend yet, goals are not openly discussed and few plants know if they are on track on planned downtimes. I want to see the full report! You will also be able to compare your plant to others based on the number of employees. Some other insights…

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How you can adopt Post-Consumer Recycled to make your Packaging Industry greener

Sustainability is the number one question for packaging manufacturers around the world. Brands from all over the world have established environmental goals. They are demanding for a sustainable product  from the packaging industry and seeking to reduce their carbon footprint. The easiest approach for them to achieve this goal is requesting from the packaging industry an ecological friendly packaging like Post-Consumer Recycled packaging. The three main sustainable options for environmentally responsible packaging are recyclable, biodegradable and post-consumer recycled. Recyclable can be reprocessed into new products after they have been used, biodegradable packaging has an ability to break down naturally into non-toxic component substances and the post-consumer recycled (PCR) is a collected, cleaned, reprocessed and remade material that consumers have already used and discarded. A local recycling facility collects these used materials, such as aluminium, paper, plastic and cardboard, separates them by type and sells them to companies that seek to reprocess it into a new product. The biggest impact of using PCR materials on packaging is reducing your factory's carbon footprint. For example, on the last ADF Digital Days, Dr. Martin Hartmann, Head of Corporate Quality Management of Nussbaum, explained that it takes 6.7g of CO2 to…

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How to convince your boss to bet on digital transformation

We are already familiar with the story of having to convince someone about digital transformation: you found a fast, cheap and efficient solution for your factory, you left the last project meeting excited, but you still don't know how to persuade your boss. The ROI is positive, he can take a lot of benefits from it, so can you, and the company will win. But you can't make him/her jump in. It can be frustrating to go through a situation like the one above. But the idea of this article is to help you implement something new by convincing your boss of how important it is for everyone. And that's the first tip: everyone needs to realize that they are winning. First of all: it's all about negotiation Like it or not, you are a negotiator. Negotiation is a fact of life. These two sentences open one of the most important and best-selling books on the art of negotiating, "Getting to Yes" (Penguin Books), by authors William L. Ury, Roger Fisher. If we are all the time making agreements and resolving conflicts of interest in our lives, it is also true that, in a negotiation, the road…

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Lean Manufacturing Implementation: from zero to hero

For any type of business that wants to be successful, they will need to understand and fully implement the lean manufacturing principles. This is a business concept that has been around for decades but it is only now that the actual effects of the lean manufacturing method are being felt. If you go back to the 1970s, many large corporations tried to use lean manufacturing methods as a way to cut costs and improve productivity. But now, almost every major company that you look to for a new job or even an employee is doing this. What is Lean Manufacturing? Lean manufacturing, or Lean production, is a management philosophy from the Toyota Production System that focuses on reducing the seven types of waste (overproduction, lead time, transportation, overprocessing, inventory, motion, and defects). By eliminating this waste, quality improves and production time and costs decrease. Lean tools include continuous review processes (kaizen), pull production (in the kanban sense), and fail-safe elements/processes (Poka-Yoke). Lean Manufacturing was developed by Toyota executive Taiichi Ohno during Japan's post-World War II reconstruction period. The term was coined in 1988 by John Krafcik, but more clearly defined and popularized by James P. Womack and…

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Digital Maturity in the Packaging Industry Benchmark Report

PackIOT decided to create a Benchmark Report to understand how digital mature are the packaging manufacturers around the globe. The goal of this benchmark report is to help the packaging industries to have a better understanding of itself during the journey through Digital Transformation. If the Digital Transformation could be defined as the attempt of companies and businesses to use technology and tools to innovate certain processes and products within the enterprise environment, the Digital Maturity would be the stage that the company is during this transformation. A digital mature organization is more prepared to respond and take advantage of technological innovations.  And that is why you should get a full understanding of what is your stage of Digital Maturity and where you are among the whole packaging industries. To build a complete report, we are approaching themes like: the importance of a transparent, easy and accessible information flow inside the factory; how involving people with different specializations in specific projects can bring success to your company; real-time data collection to see the trends, get insights and identify what is harming the manufacturing proccess; using the fast information flow to act upon unexpected problems in a short period of time; and…

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The 4 Steps to Own Your Digital Transformation Journey In Flexible Packaging

By Mariana Costa, Marketing Specialist at PackIOT You may be wondering, “Why should I do It?”, “Why should I adopt Industry 4.0 and digital transformation in my factory?”, “I can collect data for my company but sharing it might be a risk against my competitive advantages!”. In this blog post, we will answer all these questions and more by showing you how Industry 4.0 is here to stay in the Flexible Packaging industry. So, with this in mind, let’s ask the question again: Why should you accelerate digital transformation? When we talk about Digital Transformation in its full potential we are considering a journey towards a fully connected and transparent value chain, from the suppliers to the brand owners or from the retailers to the consumers.´ We all have expectations regarding each participant of the value chain. For example, we expect suppliers to have the best quality, at the best price and at the right time. But have you ever stopped to think about your daily operation? It’s normal to run after a constant fix-the-machine-and-run mindset to stay on the safe side, it’s human and natural. Nevertheless, there is a price to pay for this safety called…

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How AI and Aluminium Join Forces Towards a Lower Carbon Future

By Mariana Costa, Marketing Specialist at PackIOT More and more, throughout the time, we can hear urgent and important discussions being raised regarding climate change, global warming and sustainable development. Recently, Covid-19 has disrupted our lives and economies in an unprecedented way. Societies are now experiencing an immediate need to protect lives and livelihoods which heightens the urgency of following a strict and necessary climate agenda.  This has not come up as just a moral question but also as serious danger for the global ecosystems and economy if nothing is done and implemented systemically. With this urgency, artificial intelligence has been pointed out as an important and key tool to adopt responsible business practices. But not only that... When we envision a more sustainable and lower carbon future, we can think about different routes and possibilities to achieve these goals. One is investing in research and development and in the improvement of existing technologies like AI; the other is betting on using renewable energy in order to produce materials. But there is a third one called aluminium. 1_AI: Optimization For The Environment Artificial intelligence that is properly incorporated into the ecosystem can be the way towards a…

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